ELECTRO-SPARK DEPO WELDING
 

  • Easy to operate
  • Portable
  • On-site repair
  • No preheating
  • Low voltage
  • Repair materials include aluminium, copper alloy & thunsten carbide
  • No welding experience needed
   
ADVANTAGES OF MOLD DOCTOR ELECTRO-SPARK SYSTEM
 
  • No need to dismantle mould from the machine
  • Easy to control the thickness of coating or deposition layer.
  • No distortion, pits, shrinkage and internal stress on the surface.
  • Able to deposit tungsten carbide on metal surface to extend tool life.
  • Environmentally safe; no toxic gas and liquid; no unpleasant odour and noise.
 
Electrode Materials
Hardness Rockwell C
Applications
Nickel Alloy
40
For mould material H-13, D-2, S-7, etc
Co-Cr Alloy Stellite
62
For mould material D-2, O-1, A-2
Co-Cr Alloy Stellite
55 - 58
For mould material H-13, S-7
Steel Alloy
45 - 50
For mould material H-13
Steel Alloy
35

For mould material P-20

For etching surface repair

Low Steel Alloy
-

For mould material 1045

For etching surface repair

Low Nickel Alloy
-
For cast iron mould
Aluminium
-
For aluminium mold
Copper
-
For Cu-Be alloy mold
Tungsten Carbide
90
For metal surface hardening
 
TYPICAL APPLICATIONS
 

Repair by deposition on edges, corners, parting line and pin holes for plastic injection mould

 

On-site deposition repair for crack without dismantling the mould

 

Base Material: H-13
Electrode: TC-01, Tungsten Carbide

  • Die wear of aluminum die casting occurs by hot liquid metal erosion and friction
  • Coating of mold in the press
 
Coating and deposition on dies for aluminium die-casting
Coating on die casting core mould for automotive parts
 

Deposition on die-casting mould on the edge

 

Repair heat cracks